Pd injector bolts. Reassembled properly with proper new parts. Screw in the adjustor screw until it bottoms out. 0 TDi 038103385A. While head was off, found that previous shop had replaced #3 injector with new of different P/N. 9L TDI 2004-2006 Jetta 1. One bolt is needed for each injector. Sold individually; order 4 for a set. 9 TDi & 2. jjordan11 said: Camshaft cap bolts. Description: 4 x Brand New Injector Seal Kit & Injector Clamp Stretch Bolts for AUDI, FORD, SEAT, SKODA & VW Fits: All 1. Free shipping. 4 / 1. I was very blessed that I was able to get it out with a LH drill bit. These are the bolts which should be changed when replacing the injectors. Buy PD Injector Bolts Screws 4PCS Compatible With VW Audi Skoda Seat 1. Full set of bolts and seals for the PD injectors in BEW, BRM and BHW engines. 9 TDi 8v | Any With A PD Engine Code. 9 8v TDI PD Injector - 038130073BN / 038130073BL. 9TDI 8valve Diesel Engine Will fit These BHP: 100, 105, 115, 130 & 150 BHP Manufacture Date: From 09/1995>> onwards All our parts comes with 12 Months / 1 Year Warranty & VAT in Set of 1. Original OEM bolts from Volkswagen. Jun 8, 2015 · Then unwind the 10mm bolts that hold the rocker cover in place then lift it off. These versions of the bolts are reusable, unlike the Genuine VW stretch bolts. Finding maximum lift Winding down to the stop Jun 30, 2010 · Clean the oil out of all the bolt holes. Fits the Following: 2004-2007 VW New Beetle TDI 2004-2006 VW Golf TDI 2004-2006 VW Jetta TDI 2004-2005 VW Passat TDI May 3, 2009 · I got reusable bolts from Cascade when I did my CAM 50K ago. 19mm 12-point for the crank pulley bolt if you turn the engine over that way. 99 Regular price. This is a one-time use bolt and new bolts must be used when the camshaft is replaced. 038130073BA - 038130073 BA Bolt for injector holding plate on PD TDIs, including all A4 New Beetle, Golf and Jetta with the BEW engine and the 2005. ET ENGINETEAM offers a variety of kits. 32 each, and the injector adjustment screws (4 - 038 103 385 A) $2. 00 Rebuild, clean ,calibrate,& test + oring kit - $585. Thread starter -Injection pump to bracket bolts (13mm) 22-Injector retainers (13mm) 15 ft lbs GENUINE VW 1. Each injector uses one bolt, 4 total in the 4-cylinder engine. 99 + £4. I would back the lash setting screws out before installing the rockers, just to ensure you do not bottom out a new injector. Fits the Following: 2004-2007 VW New Beetle TDI 2004-2006 VW Golf TDI 2004-2006 VW Jetta TDI 2004-2005 VW Passat TDI item 1 VW Golf A4 A6 2. Hold the screw in position, then re-tighten the locking nut with a spanner, and then torque to 30Nm PD Injector Stretch Bolts- 1. items that are in stock are usually dispatched on the same day if the order is made before 3pm. 0 16V TDi Injector Rocker Bolts PD Engine BKD AZV BRE BLB BRF VW Golf A4 A6 2. Instead of torquing in to spec I even set the torque to 50%, and the damn thing still screwed me over Anywho, any ideas on Jan 20, 2017 · Injector bolts M6x64 12Nm+270 deg Hope this helps" The convention in describing metric threads is that the pitch is omitted for "standard" (ie "coarse"} and only included for other pitches so in theory from the VW description they will be 1. The hold down bolts really do need to be replaced each time. The bottom seal on the injector is brass; not copper. Genuine VW 1. Key steps include renewing O-rings and seals if reusing an old unit injector, carefully pushing the unit injector into the cylinder head until it reaches the limit stop, aligning the unit injector perpendicular to the tensioning block and camshaft bearing pedestals, checking dimension measurements Jan 5, 2014 · This is where 'injector swapping' can be some help, but hold down bolts are not cheap, either. For injectors 0 414 720 209 / 0 414 720 210 / 0 414 720 213. In most instances we recommend using the genuine stretch bolts Jan 6, 2011 · Well guys, it seems cheapozone's done it again. 9TDI 8valve Diesel Engine Will fit These BHP: 100, 105, 115, 130 & 150 BHP Manufacture Date: From 09/1995>> onwards All our parts comes with 12 Months / 1 Year Warranty & VAT in Oct 11, 2015 · Injector seals; Cam carrier stretch bolts; Injector retaining stretch bolts; Rocker stretch bolts; Timing belt; Timing belt tensioner; Timing belt roller; Water pump; Update: I’ve done around 700 miles since the cam was changed. Aug 22, 2024 · 4X PD Injector Bolts Fits VW Audi Seat Skoda 1. FOR: AUDI / VW / SEAT / SKODA. CAUTION!!! THESE ARE ONE TIME USE ONLY BOLTS! DO NOT ATTEMPT TO RE-USE also known as "Torque to Yield" bolts (TTY). Franko6 was referring to the PD (BEW and BRM) injector rocker bolts in his post above and those are single use bolts. 99 Sale price £42. The injectors need to be aligned squarely (rotationaly). This version of the bolt is reusable, unlike the genuine VW stretch bolt. 00. 9 TDi 8v | Any with A PD Engine Code Oct 25, 2014 · Are these the correct torque specs for a 1. Or if you want to go hardcore, send your current nozzles away for the "race" treatment. The adjustment of the injectors does affect the power and MPG quite alot. Unit price / per . 13 each, tensioning block bolts (4 - WHT 000 530) $4. Now I'm learning that other people have used different values than 225 degrees, which has helped with cold-start idle and throttle response. VW Caddy 1. 70 postage This document provides instructions for installing a unit injector into an engine cylinder head. well when I pulled the injectors from the head I noticed some wear in the injector bore itself. Specifically for the job of replacing injectors on the PD the 4 injector hold down bolts and the 8 rocker shaft bolts. These will fit cars with the following engine codes: Jan 26, 2021 · The rocker bolts (8 - 038 103 714 A) $6. From now on only new TTY bolts for me. Sold individually; order 8 for a set. 1. 0 8v / 2. OEM Number - Bolts 038103385A. Everything seems to be fine. Sep 26, 2024 · Find many great new & used options and get the best deals for PD injector repair kit + 5 eo screws bolts VW Touareg 2. Fully tested good working injectors; Fitted with New Bosch Seal Kit; Tested Used: Although these are used injectors they have been fully tested and are in good working order Please check the part numbers before purchasing. 9 & 2. Aftermarket injector bolt for PD TDIs (2004-2006). A universal joint socket will make it easier to remover the back ones without pulling the inlet manifold. May 7, 2005 · The aluminum threads will give up before those bolts will break I have measured rocker and cam bolts used 2-3 times and compared with new ones. 0 8v TDI PDVW Recommended fitting torqueTighten with torque wrench to 3 Nm. 5TDI 5. Unit 1 Carbon Court, Springvale Road, Barnsley, S72 7FF, UK Add Injector Bolt Kit: Current Stock: Nov 16, 2013 · FYI - I modified a puller that I already had for removing old Mini flywheels to pull off the camshaft drive sprocket assembly, the puller is simply a 12mm thick flat plate with central push bolt, I measured the three sprocket bolt PCD as best I could (approx 31mm) and drilled holes in the puller accordingly with a good clearance. 00 Mar 17, 2013 · When installing my rebuilt PD injectors in my BHW TDI, I went with the service manual procedure to adjust the lash (tighten the plunger bolt to the bottom, then turn it back 225 degrees). Free delivery on eligible orders. 9 TDI PD FIRAD +50% injectors are an intermediate level upgrade for your PD TDI. 8 ft lb (20 Nm) + 1/4 turn 18mm center camshaft sprocket bolt: 74 ft lb 6mm upper tandem pump bolts: 15 ft-lb 5mm lower tandem pump bolts: 7 ft-lb valve cover bolts: 7 ft-lb Harmonic balancer bolts 6mm allen 18 24 Injection Pump Sprocket Bolts 13mm 18 24 Injection pump to bracket bolts 13mm 22 30 Injector retainers 13mm 15 20 Intake Manifold to head bolts 6mm allen 18 24 Large Timing Belt Roller 16mm 30 41 Yes +1/4 Turn Oil filter housing bolts 10mm / 5mm allen 11 15 Yes +1/4 Turn Oil Pan Bolts 10mm / 5mm allen 11 15 Jul 10, 2006 · installed a set of PD 150 injectors this week for a customer done alot of work on this car aside from an auto>five speed>six speed it's recieved a 17/22, malone boost egt gauges etc. Torque is 15 ft-lbs. In my opinion, unless the brass seal is damaged, they don't need replaced. Also, I believe there may be wiring differences in some instances, but can't confirm this. 29. Mar 1, 2014 · M10 tripe square for the rocker bolts, M6 for the injector bolts, 6mm hex for the injector lash screws, and 18mm spanner for the lock nuts. Injector Tensioning Screw (PD) - Sold Individually. The complex kits TM0004 and TM0006 include seal rings and injector bolt(s). Set of 8 Bolts for Injector Rockers Set of 4 Injector Hold Down Screws 4 Injector Seal Kits (including injector to head copper crush washer) To change 1 injector you will require 1 Injector Bolt and 4 Rocker Bolts. Dec 1, 2003 · Yeah - to match that turbo you really want to fit the 130/150 injector units as well. Readjust the lash after messing with injectors (for BKC engines VW recommended to retract the bolt 225 degrees after bottoming out but a year or two later they changed it to 180 degrees for all PD engines. We work hard to dispatch all items in 1 working day of order. Oct 9, 2017 · Far more likely two or more of the injectors didnt seal correctly when fitted. Some of the longitudinal engines came with slightly smaller injectors (520cc) vs the ones in transverse engines (AL suffix, 550cc). Buy It Now. 9 / 2. Includes the Following: 10X Journal Cap Bolt — 038103714-AFT 8X Injector Rocker Bolt — 038103714A-AFT. Unit 1 Carbon Court, Springvale Road, Barnsley, S72 Aftermarket journal cap and injector rocker bolt kit for PD TDIs (2004-2006). 9 TDI 8v Injector - 038 130 073 BA / BC / BE / AR / AN / AS / Q. This Part Will Fit The Following Models And Engine Codes. Applications / fitment This is fitted across a wide range of VW, Audi, Skoda and Seat cars and vans. Sep 26, 2012 · Exhaust manifold to cylinder head: 25 Nm Renew bolts: Yes Exhaust downpipe to manifold: 25 Nm Renew bolts: Yes Tensioning Roller Nut: 20 Nm + 45° turn Camshaft sprocket bolts: 25 Nm That's for the PD engine and make sure you're using the oem stretch bolts for the cam caps, I'll have a look for the injector stuff. When I changed the injectors over on my 1. Mar 13, 2013 · Do not keep turning after firm resistance is felt, or damage to the injector can occur. 9L TDI 2004-2005 Passat 2. They can be oily, but no puddles allowed in the bottom. Complete Bosch Replacement Injector Seal Kit for VAG 1. 9 TDi. It fits a range of engine codes / models etc, please contact us with the vehicles' 17 digit VIN number so we can check fitment for you before ordering. M8X1. There is no additional turn for them. 0TDI 16V 4pc. . Opens in a new window or tab. 9 TDi PD 8v Injector Clamp Bolts AJM Vehicle Parts Filter Select Make Audi BMW Chrysler CITROEN Daewood Fiat FORD Hyundai Iveco Jaguar Jeep Kia Landrover LDV Mazda Mercedes Benz MG Mini Mistubishi mitsubishi mitsubishil200 Nissan Peugeot Porsche RangeRover Renault Rover Saab SEAT Senator Skoda Subaru Suzuki Toyota Vauxhall Dec 5, 2010 · arl cam shaft and injector rocker bolt torque settings Jump to Latest 38K views 7 replies 3 participants last post by devonutopia Dec 6, 2010 Dec 25, 2006 · Not sure about that particular (BA) injector, but the only possible differences are negligible. Search brickyard or tdi forums there is a wealth of interesting pd information on there, but use google to do it. Turn 90° (¼ turn) further Turn 180° (½ turn) furtherWe recommend changing injector bolts when fitting injectorsAlso ensure the bolt hole is free of oil or you risk damage or snapping May 7, 2005 · The Bentley book gives a complicated and problematic method for setting the PD injector clearances. VW Part Number. Sep 7, 2013 · And you must replace the injector hold down bolt £2 from VW , the injector timing setting is very easy to do and they have revised the timing to screw adjuster down till resistance is felt and back 180 degrees now across the VW range . 9 TDI 8v Replacement Fuel Injector - 038130073BN / 038130073BL Non-Stretch Injector Bolt Kit: Dec 13, 2013 · The toque of the single injector hold down wedge is a very unusual 12 Nm and turn 270° You set the injectors up one at a time by turning the engine so that the relevant injector is at maximum lift. 75 each should also be replaced when installing new injectors. VW Sharan 1. Feb 1, 2011 · I'd replace the seals and the holddown and adjustment bolts. 25X90mm 6mm allen headed bolt torqued to 44nm w/5w-30. It also notes to always replace these bolts. 5 TDI PD Diesel Engines. 0 TDi PD engine models. Fits the Following: 2004-2006 Golf 1. VW Touran 1. 0TDI BAC BPE BLE at the best online prices at eBay! Free shipping for many products! Volkswagen Golf 1. Fits the Following: 2004-2007 VW New Beetle TDI 2004-2006 VW Golf TDI 2004-2006 VW Apr 9, 2013 · so i found the problem with my smoky injectors, got all 4 injectors out and new seals fitted. 9 8v TDI PD150 (ARL) Injectors with Seals. and. from Mar 6, 2010 · Injector Freight to DBW - $60. Injector hold down bolts are torqued to 12 Nm then an additional 3/4 turn. The 1. Apr 15, 2002 · VW MKIV-A4 TDIs (VE and PD) frequently asked torque specs. this is my first time r&r on PD injectors and wondering if Dec 1, 2012 · They are called "Injector clamp bolts" by Bentley. 00mm pitch ("fine" is 0. 4x Genuine Injector Hold Down Bolts. The only ones that stretched are the injector hold down bolts As a letter of fact , the Bentley is not even clear whether the cam and rocker bolts are stretch bolts Non-Stretch 1. torincarparts (0) Seller's other items Seller's other items; Contact seller; GBP 12. To be cautious could try new seals and must always use new bolts. 00 used PD injector to test replace one really bad injector - 180. There is no notation next to the description, or torque specification, to replace them. One-time use injector bolt for VW TDIs with a PD engine (BEW, BHW, or BRM engine code). Brand New. If this has been an issue since they fitted injectors, take it back. 9 TDI PD 8v Injector Clamp Stretch Bolts 038103385A at Amazon UK. 06' BRM Jetta. VW Transporter 1. Apr 9, 2005 · Injector rocker arm bolts, OEM on right. C $109. Then back Jul 27, 2013 · Found loose bolts under the VC including injector hold-down bolts after other shop put in a Colt cam, so pulled the head, new correct gasket and checked what can be checked. Audi Seat Skoda VW 4 x Genuine Bosch PD Injector Seat Kit and Injector Clamp Bolt. 00X54mm 5mm allen headed bolt torqued to 22nm w/5w-30. This has happened to me, just need to remove them check the seals didnt move, and refit. Note on Tortion: Torque these bolts to 25 lb/ft. 0L TDI. We recomend that Volvo trucks have a top end set up at least every 2 years, which is about every 200,000 km's Oct 31, 2024 · VW BORA 1. and as far as the injector hold-down block bolts as stated earlier in this thread (just to put it all in one post): danielhf said: Dec 28, 2004 · Tightening sequence is to hand tighten the inner two bolts on each set, then the outer two bolts, then, in the same sequence go to final torque of 20 Nm plus an additional 1/4 turn. Genuine VW injector rocker bolt for PD TDIs (2004-2006). 4 X INJECTOR SEAL KIT AND BOLTS FOR BOSCH PD TYPE INJECTOR. While I was retorque ing the bolts of the injectors clamps the last one seems to have just snapped off in the head. 9 TDi 8v | 2003 Onward | AXB/AXC. The method is to use a dial indicator mounted onto the rocker, then rotate the engine until the full depth of the stroke is reached. The basic kits TM0003 and TM0005 include all seal rings for injector repair. when i went to fit them i noticed on the number 3 cylinder, which was full of burnt carbon deposits, that the threads looked worn, the hold down block itself had loads of fretting on it so the Aug 23, 2019 · Repair kits for PD injectors. When removing the rocker arm shaft bolts for cam #3 one bolt broke off in the head. (Genuine Bosch). Spin the engine by lifting one wheel of the ground put in 5th or 6th on a manual box and do them 1-3-4-2 easy peasy. 0 8v TDi Injector Bolts / Bolt Kits. 9 PD engine? OEM stretch bolt camshaft bearing cap: 71 inch lb (about 6 ft lb) + 1/4 turn OEM stretch bolt injector rocker lever: 14. It has not truly stretched. 9 TDi 8v 4 x Injector Seal Kits Including 4 x Hold Down Bolts. 9 TDI PD FIRAD +50% injectors are the best bang for your buck if you are looking to upgrade your stock injectors on your PD TDI Engine with the BEW, BHW or BRM engine code! Free shipping in Canada is available on all our products. These kits are widely used for refurbishment of injectors in cars such as Audi A3, Seat Altea, Seat Ibiza, Skoda Fabia Jun 14, 2010 · The one-time-use bolts are anything you loosen in the head under the valve cover (except the injector plunger adjusters). Part Numbers: 038 103 714 A - 038103714 A - 038103714A. Nov 7, 2010 · Joined Nov 7, 2010 Location Revelstoke, BC TDI 2003 Passat W8=>TDI swap, 4Motion Wagon, PD130(AVF) 6Speed Manual, 2006 Jetta MKIV PD(BEW) Wagon 5Speed Manual. This is a PD Injector body holder kit / repair kit for the prevention of damage to PD injector seats in the Cylinder Heads Toggle menu Unit 1 Carbon Court, Springvale Road, Barnsley, S72 7FF, UK VW Golf 1. MPG has improved and the car definitely feels smoother and quieter which isn’t Nov 19, 2003 · The hold down bolts have as much to do with how well the injectors seal as anything. M6X1. Toggle menu. 5-2006 A5 Jetta with the BRM engine code. The injectors can run, but if there is an issue, the hold down bolt can come out and still be used again. 9PD engine I bought new bolts for the injector clamps and measured new against old and there was a noticeable lengthening of the bolt. Cam cover is 10mm bolts. Dec 1, 2003 · I have removed injectors (passat tdi pd engine) and want to replace, have put injectors back in and want to set rockers/adjustment screws, what you are all talking about makes a little sence but how far do you wind screw down before backing off (when rocker roller on highest point of cam) PD injector seals kits + eo bolts for VW Golf Passat Jetta Touran 2. The Injector Bolt Kit Consists Of: 8x Genuine Injector Rocker bolts. Regular price £42. 038 103 385 A - 038103385 A - 038103385A. These bolts stretch approx. This should be done until it is at its lowest point you can get it to. 0 16V TDi Injector Rocker Bolts PD Engine BKD AZV BRE BLB BRF £35. Sale Oct 7, 2007 · We do alot of work on Volvo trucks as well and they have a similar type of unit injector to the PD. Now set your Angle gauge to 0 (ZERO) degrees, and with the relevant Hex Key/Hex bit attached turn the adjustment screw back (counter-clockwise) 180 degrees. They will fuel a lot better than the pd105 ones. When testing PD injectors, I use the pre-load (78 in lbs) plus 1/4 turn. 75mm) Thank you for your order please see Our Terms and Conditions . This is a set of 4 PD injector clamp bolts (M6X64) for many 1. 5 mm with a single use and once removed bolts WILL NOT provide the original strength and compressive force needed Jul 30, 2013 · Injector hold down bolts replace with vw original, also on injector rockers are some oil plugs that tends to fall out, check if they are in place at each end of rocker shafts, new valve cover gasket. 00 worth trouble chuting Thread insert kit to repair head from torquing it so many times - $80. With a 19mm socket on the bottom pulley, rotate the engine so the rocker arm pushes down and compresses cylinder 1 injector. 00 2nd shipment back and forth from Peter - free (covered by Peter Cheese Bolts - about $70. Feb 26, 2020 · 30Nm is very tight for an M6 bolt, Typically the maximum you would torque an M6 to is 15-20Nm tops. Then you wind down the adjuster until a solid stop is felt and then back the adjuster off by 180°. The brass seal does not deform like the previous 2-stage injector copper crush washers. As you can see cylinder 1 is compressed down more than the other three. mwdhu smkpyk fbemxp myfv nyh pkv bfkrd dbbpw axlow tgxglo
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